Black Silicon Carbide 1000# for Waterborne Industrial Coatings

Black Silicon Carbide (Black Carbon / Black Silicon) P1200, 1000# are commonly used wear-resistant functional fillers in waterborne industrial coatings. Below is a full introduction covering material characteristics, specifications, performances, coating application advantages and selection guidelines:

1. Basic Concept & Specifications

Black Silicon Carbide (SiC)

Commonly known as Black Carbon, Black Silicon or Black Emery. It is a hexagonal crystal black opaque powder produced with quartz sand and petroleum coke as raw materials, smelted at a high temperature of 2200℃ in an electric resistance furnace.

P1200 / 1000# (FEPA P Standard)

Common particle sizes for coatings and abrasives (European FEPA Standard):
  • 1000#: D50 ≈ 18.3±1.0 μm
  • P1200: D50 ≈ 15.3±1.0 μm
Features: Narrow particle size distribution, sharp particle shape and high cleanliness (acid-washed and water-washed grade).

2. Core Physical & Chemical Parameters (Coating Grade)

ItemIndex
SiC Purity≥98.0%~98.5%
Free Carbon (F.C)≤0.2%
Fe₂O₃ Content≤0.1%~0.4%
Mohs Hardness9.15~9.2 (Extremely high hardness)
True Density3.2~3.45 g/cm³
Bulk Density1.2~1.6 g/cm³
Melting Point2250~2300℃
Chemical ResistanceResistant to strong acid, strong alkali and oxidation

3. Core Functions in Waterborne Industrial Coatings

Greatly improve wear resistance and hardness of paint film

High-hardness SiC micropowder disperses evenly to form a wear-resistant skeleton, effectively enhancing scratch resistance, friction resistance and impact resistance.

Application: Machinery paint, steel structure paint, floor paint, equipment anticorrosive paint, etc.

Improve construction performance and rheological property

Quasi-spherical particles reduce system viscosity, improve fluidity, facilitate spraying and reduce brush marks.

Reasonable gradation of particle sizes reduces sedimentation and improves storage stability.

Enhance weather resistance, corrosion resistance and high temperature resistance

With strong chemical inertness, it features acid and alkali resistance, salt spray resistance, aging resistance and UV resistance.

High temperature resistance and low expansion make it suitable for high-temperature working conditions.

Auxiliary tinting and covering power

As black powder, it increases blackness and hiding power, and can be compounded with carbon black.

4. Compounding of Black Silicon Carbide + Carbon Black in Waterborne Black Coatings

  • Black Silicon Carbide (SiC): Wear resistance, hardness improvement, corrosion resistance, skeleton filler.
  • Carbon Black: Main tinting, high blackness, color matching and anti-settling.

Compounding Advantages

  • Fuller black tone and stronger hiding power
  • Dual functions of wear resistance and tinting
  • Reduce floating and flooding problems easily caused by single carbon black

5. Selection & Application Guidelines for Waterborne Industrial Coatings

Recommended Grade

1000# / P1200 balances wear resistance, fineness, gloss and dispersibility, ideal for industrial topcoat and anticorrosive paint.

Requirements: Acid-washed & water-washed grade, low iron content, low free carbon, narrow particle size distribution.

Dosage

  • Primer: 10%~25%
  • Wear-resistant topcoat: 5%~15%

Dispersion Notes

  • Fully grind with resin, dispersant and defoamer
  • Control fineness to avoid coarse particles
  • Prevent particle size damage caused by excessive shearing

6. Summary

Black Silicon Carbide P1200 / 1000# is a key filler for waterborne industrial coatings to achieve high wear resistance, high hardness and excellent weather resistance.
  • P1200: Finer particle size, smoother surface and better gloss, suitable for topcoat.
  • 1000#: Slightly coarser with stronger wear resistance, suitable for heavy-duty anticorrosive primer and wear-resistant primer.
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